En tant que filiale de CPEG, nous proposons des équipements supplémentaires pour le traitement thermique et des solides secs ainsi que pour la manutention des matériaux afin de compléter et d'étendre votre chaîne de production.

Calcinateurs, convoyeurs, lits fluidisés vibrants, filtres à manches, etc.

Céramique

Solutions produits

Processeur de solides

Mélanger, sécher et agglomérer des formulations céramiques sèches, du verre et des produits à base d'alumine dans une seule unité de traitement.

Mélangeur à double coque

Mélange et agglomération efficaces de matériaux réfractaires et d'ingrédients pour les produits de ragréage et de carrelage en céramique.

Mélangeur continu en zigzag

Mélange rapide avec une dégradation minimale des liants et des fibres pour une variété de produits céramiques.

Mélangeur à cône incliné

Capable de traiter des matériaux extrêmement délicats à fortement abrasifs dans les cylindres simples opposés.

Séchoir continu

Tubes à ailettes pour un contact maximal du produit avec les surfaces chauffées afin d'assurer un séchage uniforme des formulations céramiques agglomérées.

Séchoir tubulaire sous vide

Surface de transfert thermique plus grande par rapport aux séchoirs sous vide traditionnels pour un séchage uniforme des matériaux céramiques.

Engineered for the Precision & Consistency Demands of Ceramic Processing

Ceramic manufacturing requires precise control over particle distribution, moisture content, and material consistency to achieve reliable forming, firing, and final product quality. Patterson Kelley (PK) provides precision blending, drying, and powder-processing solutions engineered for the unique demands of ceramic materials processing.

PK Blenders are purpose-built to handle ceramic powders, oxides, clays, pigments, binders, and specialty materials with equipment designed to maintain blend integrity, improve flowability, and deliver repeatable results from R&D through production scale. Our systems support demanding applications, including technical ceramics, refractories, advanced ceramics, and traditional ceramic manufacturing.

Ceramic Processing Pain Points We Solve

Poor blend uniformity affecting final product consistency
Segregation of fine and coarse ceramic particles
Moisture variability impacting pressing and forming
Dust generation and material handling concerns
Scale-up inefficiencies from lab to production
Inconsistent feed to kilns, presses, or extrusion systems
Equipment wear from abrasive ceramic materials

Optimize Your Ceramic Processing Line

We help ceramic manufacturers achieve consistent, high-quality output while improving efficiency and reducing variability.

Material density and particle size distribution
Required blend uniformity targets
Moisture and temperature control requirements
Throughput and production rate goals
Scale-up from lab or pilot testing
Facility layout and integration requirements

Engineered for Ceramic Powder Processing

Integrated Drying & Conditioning

PK drying solutions like the Solids Processor (SP), Tubular Vacuum Dryers, and Continuous Tubular Vacuum Dryers provide controlled moisture removal and conditioning to improve powder flow, compaction properties, and downstream forming performance.

Scalable Systems

Ceramic manufacturers benefit from PK’s ability to support every phase of product development. From lab-scale testing with the Blend Master and bench-top units to full-scale production systems with rugged, industrial construction for abrasive materials.

High-Uniformity Powder Blending

PK’s blending technologies, including Twin Shell, Double Cone, Cross-Flow®, Slant Cone®, and Zig-Zag® Continuous Blenders, are engineered to deliver exceptional blend homogeneity across ceramic powders, oxides, binders, pigments, and specialty formulations.

Why Choose Patterson Kelley

Consistent blending of ceramic powders and additives
Controlled drying for moisture-sensitive materials
Robust equipment for abrasive powder handling
Scalable systems from R&D to production
Improved feed consistency for pressing and forming
Solutions that support dust containment and process reliability
ceramic powsder processing
Consistent blend uniformity across ceramic formulations
Reduced segregation between fine and coarse particles
Energy-efficient drying and blending options
Custom-engineered systems for ceramic processing challenges
Reduced downtime and maintenance
Long equipment life in abrasive environments
Proven performance with advanced and traditional ceramics
Repeatable blending with optimized vessel geometry
Wear-resistant and industrial-grade construction options
Precision control of speed and fill levels
Vacuum drying for moisture-sensitive ceramic materials
Dust-tight design and containment options
Easy-maintain and CIP-ready configurations
Batch data capture and process monitoring
Custom engineering for abrasive ceramic applications

Scalable Systems From R&D to Production

Ceramic manufacturers benefit from PK’s ability to support every stage of product development. From lab-scale testing with Blend Master and bench-top units, and pilot-scale trials to validate blend uniformity and moisture control, to full-scale production systems with rugged industrial features, PK ensures performance at every step.

Our lab testing service allows you to bring your ceramic material formulation to PK and validate blending and drying methods before investing in equipment.

Applications Across Ceramic Manufacturing

PK supports a broad range of ceramic processing applications:

  • Advanced ceramic powder blending
  • Refractory material processing
  • Oxide and mineral blending
  • Pigment and additive incorporation
  • Moisture removal and powder conditioning
  • Preparation for pressing and extrusion
  • Technical ceramic formulation blending
  • Batch or continuous powder processing

System Integration Capabilities

PK equipment integrates seamlessly into ceramic production environments, including:

  • Material transfer and conveying systems
  • Dust collection and containment controls
  • Sifters and classifiers
  • Vacuum transfer and pneumatic conveying
  • PLC-based recipe and batch management
  • Kiln feed and downstream processing integration

Ceramic Processing FAQs

Nous avons la solution pour votre processus.

Quel que soit le secteur de l'industrie de transformation, PK fournit des solutions aux transformateurs depuis plus d'un siècle.